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Supply Card
Bottom-Card-Power-Supply-Card
The Bottom-Card Power Supply Card is a foundational component in arc welding machines, ensuring stable power delivery and protecting sensitive parts from electrical disturbances. Its role in enhancing the machine’s reliability, welding quality, and efficiency makes it indispensable for both industrial and professional welding applications. Proper maintenance and timely troubleshooting are essential to ensure the welding machine operates at peak performance.
Features
- High-Speed IGBT Driving
- Delivers precise gate drive signals to IGBTs for fast and efficient operation.
- Enables high-frequency switching, ensuring stable arc performance and reduced spatter.
- Integrated Protection Mechanisms
- Safeguards against overcurrent, overvoltage, and thermal stress.
- Enhances durability by protecting critical machine components.
- Compact and Lightweight Design
- Optimized for integration into modern inverter welding machines.
- Contributes to the portability of the welding system.
- Real-Time Feedback and Monitoring
- Continuously tracks welding parameters like current and voltage.
- Provides adaptive control to maintain arc stability in varying conditions.
- Energy Efficiency
- Reduces power losses with optimized IGBT switching.
- Increases overall machine efficiency, reducing energy costs.
- Versatility and Compatibility
- Works with a wide range of welding machine types, including MMA and TIG systems.
- Supports diverse welding materials and applications.
- Enhanced Arc Stability
- Ensures a consistent and steady arc for superior weld quality.
Applications
- Inverter Arc Welding Machines
- Core component of compact and energy-efficient inverter-based welding systems.
- TIG Welding Machines
- Used for precise Tungsten Inert Gas (TIG) welding, ideal for intricate tasks and thin materials.
- MMA Welding Machines
- Suitable for heavy-duty Manual Metal Arc (MMA) welding applications.
- Industrial Automation Systems
- Powers automated welding solutions in industrial assembly lines.
- Repairs and Maintenance Services
- Provides flexibility for welding in repair and maintenance tasks across various metal types.
- Custom Welding Applications
- Adaptable to specialized welding needs in industries like shipbuilding, construction, and manufacturing.
SKU: n/a -
Transformers
22:4 -Transformer
A 22:4 transformer in welding machines steps down input voltage to a lower output voltage suitable for welding operations, facilitating efficient metal joining processes.
Features
- Low magnetic leakage, low loss
- Small distributed capacity
- Fine tuning inductance
Applications
- VCRs, Copy machines, Audio equipment, Game machines
- TV sets, Microcomputer equipment, Printers, Terminals
- Communications control equipment
- Switching power supply, Chargers, Alarm systems
- UPS, VCD/DVD players, Audio and visual equipment
- OA machines, Inverters, Chargers, Alarm systems
SKU: n/a -
Control Card
18-18-Driver-IGBT-Control-Card
The 18-18 Driver IGBT Control Card plays a vital role in the performance and efficiency of modern arc welding machines. It is specifically designed to control the operation of Insulated Gate Bipolar Transistors (IGBTs), which are at the heart of inverter-based welding technology.
Features
- High-Speed IGBT Driving
- Delivers precise gate drive signals to IGBTs for fast and efficient operation.
- Enables high-frequency switching, ensuring stable arc performance and reduced spatter.
- Integrated Protection Mechanisms
- Safeguards against overcurrent, overvoltage, and thermal stress.
- Enhances durability by protecting critical machine components.
- Compact and Lightweight Design
- Optimized for integration into modern inverter welding machines.
- Contributes to the portability of the welding system.
- Real-Time Feedback and Monitoring
- Continuously tracks welding parameters like current and voltage.
- Provides adaptive control to maintain arc stability in varying conditions.
- Energy Efficiency
- Reduces power losses with optimized IGBT switching.
- Increases overall machine efficiency, reducing energy costs.
- Versatility and Compatibility
- Works with a wide range of welding machine types, including MMA and TIG systems.
- Supports diverse welding materials and applications.
- Enhanced Arc Stability
- Ensures a consistent and steady arc for superior weld quality.
Applications
- Inverter Arc Welding Machines
- Core component of compact and energy-efficient inverter-based welding systems.
- TIG Welding Machines
- Used for precise Tungsten Inert Gas (TIG) welding, ideal for intricate tasks and thin materials.
- MMA Welding Machines
- Suitable for heavy-duty Manual Metal Arc (MMA) welding applications.
- Industrial Automation Systems
- Powers automated welding solutions in industrial assembly lines.
- Repairs and Maintenance Services
- Provides flexibility for welding in repair and maintenance tasks across various metal types.
- Custom Welding Applications
- Adaptable to specialized welding needs in industries like shipbuilding, construction, and manufacturing.
SKU: n/a -
Control Card
15-15-Driver-IGBT-Control-Card
The 15-15 Driver IGBT Control Card plays a vital role in the performance and efficiency of modern arc welding machines. It is specifically designed to control the operation of Insulated Gate Bipolar Transistors (IGBTs), which are at the heart of inverter-based welding technology.
Features
- High-Speed IGBT Driving
- Delivers precise gate drive signals to IGBTs for fast and efficient operation.
- Enables high-frequency switching, ensuring stable arc performance and reduced spatter.
- Integrated Protection Mechanisms
- Safeguards against overcurrent, overvoltage, and thermal stress.
- Enhances durability by protecting critical machine components.
- Compact and Lightweight Design
- Optimized for integration into modern inverter welding machines.
- Contributes to the portability of the welding system.
- Real-Time Feedback and Monitoring
- Continuously tracks welding parameters like current and voltage.
- Provides adaptive control to maintain arc stability in varying conditions.
- Energy Efficiency
- Reduces power losses with optimized IGBT switching.
- Increases overall machine efficiency, reducing energy costs.
- Versatility and Compatibility
- Works with a wide range of welding machine types, including MMA and TIG systems.
- Supports diverse welding materials and applications.
- Enhanced Arc Stability
- Ensures a consistent and steady arc for superior weld quality.
Applications
- Inverter Arc Welding Machines
- Core component of compact and energy-efficient inverter-based welding systems.
- TIG Welding Machines
- Used for precise Tungsten Inert Gas (TIG) welding, ideal for intricate tasks and thin materials.
- MMA Welding Machines
- Suitable for heavy-duty Manual Metal Arc (MMA) welding applications.
- Industrial Automation Systems
- Powers automated welding solutions in industrial assembly lines.
- Repairs and Maintenance Services
- Provides flexibility for welding in repair and maintenance tasks across various metal types.
- Custom Welding Applications
- Adaptable to specialized welding needs in industries like shipbuilding, construction, and manufacturing.
SKU: n/a -
Control Card
20-20-Driver-IGBT-Control-Card
The 20-20 Driver IGBT Control Card plays a vital role in the performance and efficiency of modern arc welding machines. It is specifically designed to control the operation of Insulated Gate Bipolar Transistors (IGBTs), which are at the heart of inverter-based welding technology.
Features
- High-Speed IGBT Driving
- Delivers precise gate drive signals to IGBTs for fast and efficient operation.
- Enables high-frequency switching, ensuring stable arc performance and reduced spatter.
- Integrated Protection Mechanisms
- Safeguards against overcurrent, overvoltage, and thermal stress.
- Enhances durability by protecting critical machine components.
- Compact and Lightweight Design
- Optimized for integration into modern inverter welding machines.
- Contributes to the portability of the welding system.
- Real-Time Feedback and Monitoring
- Continuously tracks welding parameters like current and voltage.
- Provides adaptive control to maintain arc stability in varying conditions.
- Energy Efficiency
- Reduces power losses with optimized IGBT switching.
- Increases overall machine efficiency, reducing energy costs.
- Versatility and Compatibility
- Works with a wide range of welding machine types, including MMA and TIG systems.
- Supports diverse welding materials and applications.
- Enhanced Arc Stability
- Ensures a consistent and steady arc for superior weld quality.
Applications
- Inverter Arc Welding Machines
- Core component of compact and energy-efficient inverter-based welding systems.
- TIG Welding Machines
- Used for precise Tungsten Inert Gas (TIG) welding, ideal for intricate tasks and thin materials.
- MMA Welding Machines
- Suitable for heavy-duty Manual Metal Arc (MMA) welding applications.
- Industrial Automation Systems
- Powers automated welding solutions in industrial assembly lines.
- Repairs and Maintenance Services
- Provides flexibility for welding in repair and maintenance tasks across various metal types.
- Custom Welding Applications
- Adaptable to specialized welding needs in industries like shipbuilding, construction, and manufacturing.
SKU: n/a -
Supply Card
24Volt-Supply-Card-MOSFET (200.26.33.33)
The 24V Supply Card with MOSFET (Model: 200.26.33.33) is a specialized power regulation unit designed for modern welding machines. It converts the main power supply to a stable 24V DC output to power auxiliary systems such as control boards, sensors, displays, and communication interfaces. The incorporation of MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor) technology enhances its efficiency and performance in managing high currents with minimal heat generation.
Features
- Stable 24V DC Output: Provides a reliable and consistent 24V supply for low-power components in the welding machine.
- MOSFET Technology: Ensures high efficiency and effective current management with minimal power loss and heat generation.
- Compact and Efficient Design: Designed to fit within space-constrained welding machine enclosures while delivering powerful performance.
- Overload and Short-Circuit Protection: Safeguards against power surges, ensuring safe and reliable operation of electronic components.
- Durable and Long-Lasting: Built to withstand harsh environments, such as extreme temperatures and vibrations.
- Improved Thermal Management: Enhanced heat dissipation to maintain optimal performance and prevent overheating.
- Easy Integration: Compatible with a wide range of welding machine models, simplifying installation and system integration.
Applications
- Control Systems: Powers control boards and microcontrollers for efficient welding machine operation.
- Display and User Interface: Ensures reliable power for digital displays, gauges, and control panels.
- Sensor Systems: Supplies power to various sensors for accurate readings (e.g., temperature, voltage, and current sensors).
- Communication Modules: Powers communication interfaces, enabling remote monitoring and control of the welding machine.
- Safety Features: Powers safety systems like fault detection, overload protection, and thermal cutoffs.
- Automation: Used in automated welding systems, supporting components like robotic arms or automatic feeders.
SKU: n/a -
Supply Card
24Volt-Supply-Card
The 24V Supply Card is an essential component in many modern welding machines, especially those with sophisticated control systems. It provides a stable 24V DC output from the main power supply, ensuring that various low-power electronic systems within the welding machine operate efficiently and reliably.
This card plays a crucial role in supplying power to internal components such as control boards, sensors, displays, and communication interfaces. The 24V supply is vital for powering these auxiliary systems without interfering with the machine’s main high-power welding operations.
Features
- Stable 24V DC Output: Provides a reliable 24V power source for the welding machine’s control systems, sensors, and auxiliary components.
- Power Conversion Efficiency: Converts high-voltage input into a stable 24V output, ensuring reliable operation of low-voltage components.
- Compact and Space-Efficient Design: Designed to fit within compact welding machine enclosures, optimizing internal space.
- Durability: Built to endure harsh industrial conditions, including heat, dust, and vibrations, ensuring long-term operation.
- Overload and Short-Circuit Protection: Includes protection features to safeguard internal components from power surges or failures.
- High Efficiency: Low power consumption and minimal heat generation during operation.
- Thermal Management: Equipped with cooling mechanisms to maintain optimal performance and prevent overheating.
- User-Friendly Integration: Easy to integrate into various welding machine models, compatible with multiple configurations.
- plications
SKU: n/a -
Driver Card
MMA-400-TOP Card (Three Phase)
The MMA 400 TOP Card is a critical component specifically designed for integration into three-phase arc welding machines, catering to industrial applications where high current output and precision control are essential. This specialized control and regulation unit serves as the central hub for managing and optimizing the welding process, ensuring seamless operation in a variety of demanding environments.
Its advanced design incorporates cutting-edge technology, such as IGBT (Insulated Gate Bipolar Transistor) modules, which enable efficient energy management. This technology ensures the card can handle high-current outputs with minimal energy loss, providing stable arc performance and consistent weld quality even during prolonged operations. The card’s ability to precisely regulate welding parameters, such as current and voltage, makes it indispensable for tasks requiring accuracy and repeatability.
The MMA 400 TOP Card is also engineered for efficiency and reliability. Its robust construction allows it to endure the harsh conditions of industrial environments, including exposure to heat, dust, and vibrations. The inclusion of comprehensive safety features, such as protection against overcurrent, short circuits, and overheating, ensures not only the longevity of the welding equipment but also the safety of the operator.
In high-demand settings like construction, shipbuilding, manufacturing, and automotive repair, the card’s capability to maintain performance under pressure makes it an essential component. With adjustable parameters and compatibility with various machine setups, the MMA 400 TOP Card offers versatility, making it suitable for a wide range of welding applications.
This combination of precision, durability, and advanced safety mechanisms underscores the card’s role as an integral part of heavy-duty industrial welding operations. It enables manufacturers and welders to achieve reliable, high-quality results, meeting the rigorous demands of modern industrial processes.
Features
- Three-Phase Power Support: Efficiently operates with three-phase power supply for enhanced stability and performance.
- High Current Capacity: Handles output currents up to 400A, suitable for heavy-duty welding applications.
- IGBT Technology: Utilizes advanced IGBT modules for efficient power conversion and minimal energy loss.
- Precise Control: Offers accurate regulation of welding current and voltage for stable arcs and consistent weld quality.
- Built-In Protection: Includes safeguards against overcurrent, short circuits, overheating, and overvoltage, ensuring safety and reliability.
- Durable Construction: Designed to withstand harsh industrial environments, including exposure to heat, dust, and mechanical stress.
- Thermal Management: Equipped with efficient cooling mechanisms to prevent overheating during extended use.
- User Configurability: Adjustable parameters for different welding tasks and machine setups.
- Compact and Robust Design: Space-efficient and rugged, ensuring long-term performance even in challenging conditions.
Applications
SKU: n/a -
Control Card
MMA-400-Control Card
The MMA-400 Control Card is an essential element in the operation of 3-phase arc welding machines, specifically engineered to provide precise control over the welding process. Its design emphasizes high efficiency and reliability, making it an ideal choice for use in demanding industrial environments where consistent performance is critical.
At the core of its functionality is advanced IGBT (Insulated Gate Bipolar Transistor) technology, which serves as a robust solution for managing high-power operations. This technology combines the efficiency of MOSFETs with the power-handling capability of BJTs, allowing the MMA-400 Control Card to regulate and deliver high current outputs with minimal energy loss.
This capability ensures smooth and stable welding arcs, a key factor in achieving superior weld quality. The card is adept at managing fluctuations in power supply, ensuring that the welding machine operates consistently even under challenging conditions. Its ability to handle high currents makes it particularly suitable for heavy-duty applications such as structural welding, shipbuilding, and industrial fabrication.
In addition to its performance capabilities, the MMA-400 Control Card is built with durability in mind. Its rugged construction allows it to withstand harsh environmental conditions, including high temperatures, dust, and moisture, common in industrial settings. These features collectively make it a reliable and efficient component in 3-phase arc welding machines, ensuring both productivity and operational safety.
Features
- Three-Phase Power Support: Operates seamlessly with 3-phase power supply for higher efficiency and reduced energy consumption.
- High Current Capability: Handles output currents up to 400A, suitable for heavy-duty applications.
- IGBT Technology: Offers efficient energy management, stable performance, and minimal heat generation.
- Accurate Current Control: Regulates current flow for consistent welding arcs and superior weld quality.
- Safety Mechanisms: Includes protection against overcurrent, short circuits, overvoltage, and overheating.
- Durable Design: Built to withstand industrial wear and tear, with robust materials for long-term use.
- Thermal Management: Equipped with advanced cooling features to maintain performance during extended operations.
- Configurable Settings: Adjustable parameters to meet various welding requirements.
Applications
- Construction: Ideal for structural welding in buildings and infrastructure projects.
- Manufacturing: Essential for fabricating heavy machinery and industrial equipment.
- Automotive: Widely used in the production and repair of automotive parts.
- Shipbuilding: Suitable for welding large-scale metal structures in shipyards.
- Pipeline Welding: Handles high-current welding for industrial and oil pipeline projects.
- Custom Fabrication: Perfect for workshops and fabrication units catering to diverse welding tasks.
SKU: n/a -
Control Card
400A-MMA-IGBT-Control Card
The 400A-MMA-IGBT Control Card is an electronic board designed to manage the operations of arc welding machines, particularly those using IGBT (Insulated Gate Bipolar Transistor) technology. It regulates the welding current, monitors machine performance, and ensures safety and reliability under high-load conditions.
This card is designed for Manual Metal Arc (MMA) welding machines operating at currents up to 400 amps. These machines are often used for welding tasks that require high power and versatility, making the control card a critical component.
Features
- IGBT-Based Technology: Efficient energy conversion with minimal loss.
- Current Regulation: Accurate control for stable arc performance.
- Built-In Protection: Safeguards against overcurrent, short circuits, and overheating.
- Compact and Durable Design: Resistant to harsh industrial environments.
- Thermal Management: Heat-resistant components for sustained high-temperature operation.
- User-Friendly Configuration: Easy adjustments for varied welding requirements.
Applications
- Construction: Welding structural components like beams and frames.
- Automotive: Fabrication and repair of vehicle parts.
- Manufacturing: Production of heavy machinery and components.
- Shipbuilding: Welding large metal sections for ship construction and repairs.
- Maintenance and Repairs: Ideal for fixing machinery, pipelines, and metal structures.
- Custom Fabrication: Suitable for workshops handling specialized welding tasks.
SKU: n/a -
Shunt
400Amp-75mv-Shunt
The 400Amp-75mv Shunt is a critical component used in welding machines to accurately measure and monitor high currents. A shunt is a precision resistor with a low resistance value, and in this case, it is designed to handle currents up to 400 amps while producing a voltage drop of 75 millivolts (mV). This small voltage drop is then used to measure the current flowing through the welding machine, allowing for precise control and monitoring of the welding process.
Features
- High Current Measurement: Capable of accurately measuring currents up to 400 amps, making it suitable for heavy-duty welding operations.
- Low Voltage Drop: The shunt produces a 75mV voltage drop at 400 amps, ensuring minimal interference with the welding process while providing accurate current measurement.
- Precision Resistor: Designed with high precision to provide consistent and reliable measurements, which are crucial for maintaining weld quality.
- Durable Construction: Built to withstand high currents and harsh environments, ensuring long-lasting performance in industrial settings.
Applications
- Industrial Welding: Used in high-current welding machines where accurate current measurement is essential for process control and quality assurance.
- Power Monitoring: Essential in applications where monitoring and regulating large currents are critical, such as in manufacturing and fabrication.
- Safety Systems: Incorporated into safety systems to monitor current levels and prevent overloading or overheating in welding equipment.
- Calibration and Testing: Used in calibration systems to ensure welding machines are operating within specified parameters and delivering consistent results.
SKU: n/a
